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How Do You Deal With The Wire Drawing Machine In Production
Jul 18, 2017

How do you deal with the wire Drawing Machine in production

We need to know the following factors:

1. The drawing die in the continuous production will make the diameter of the drawing die larger due to normal wear and tear.

2. Due to the inconstant current of annealing current in the production, the current is suddenly high, and the filament is broken by a strong current which is pulled or mutated during annealing.

3. Due to the quality problems of various rods. In the process of production, the rod material has a quality defect irregularity, which makes the filament be pulled apart by all kinds of unpredictable tension in the drawing deformation. This situation is less likely to occur when the rod is good.

Solution: Drawing Machine according to different rods, different matching schemes are selected, which are constantly groping in production. For example in the production method of producing copper rod, pull the 2.53 mm monofilament need 8 wire drawing die, and the production of the same outer diameter of monofilament, if use rolling pole, according to the requirements in mold fitting one more piece of bridge model; Before production, to the production of copper rod to do fully self-check, found the quality defects of the copper rod in time, according to the different situation should be timely find phase countermeasures, or reduce the drawing speed, or defective out this paragraph.

Constantly observe the drawing of annealing in the production of electric current is normal, Drawing Machine especially when just starting, paying special attention to the annealing current change, according to the changes in line speed to adjust the size of the annealing current, thus makes annealing current gradually increased with the increase of wire speed, ensure the normal operation of the equipment.

Believe that as long as in the actual production of the above points, Drawing Machine the quality of the copper wire drawing products and production efficiency will have different degrees of, can better and faster for the next working procedure production provide strong guarantee.

Sometimes occur frequently in the process of production of the phenomenon of broken wires, if because of wear and make the drawing die sizing area bigger, so the problem as long as usually pay attention to guard against completes the inspection work can be solved easily. May also be because the current is not stable, it will have to pay attention to the annealing current is stable, this will continuously pay attention to in the process of production, especially in the first start, especially pay attention to the change of the current, according to the line to adjust the current size of the return of the speed of change. The last condition is rarely seen in the production process, which is almost nonoccurrence, which is the quality of the rod material. As long as it is properly closed when purchasing, this problem will not be a problem.

Pulley Drawing Machine in the process of drawing, the steel wire and drum drum circumferential direction along the drum circumferential direction there is no relative sliding surface, the surface will produce wear and tear, but wear is relatively small, and even if in the process of drawing a drum temporary parking, followed by the reel will not affect, still according to the quantity of the product line of oneself work as usual, so it belongs to a kind of integrable line non-slip dry type continuous wire Drawing Machine. Has the advantages of simple structure, convenient operation and maintenance, low production cost advantages, has proved to be wire cooling, thus coefficient in a certain product line, steel wire around the reel to stay a long time. But too much of a line wheel will add wire bending frequency, and easy to make the drum of the product, in the process of drawing can produce reverse along its axis, affects the quality of the wire, so it is only suitable for drawing medium and small specification, quality and strength are not high wire and other metal wire.